
1. Remove the Affected Fasteners
Carefully unscrew the stainless bolts from the product.
Inspect the bolts and surrounding area for corrosion products (white powdery residue on aluminum or dark staining).
2. Clean the Corroded Area
Use a plastic scraper or nylon brush to remove loose corrosion.
Apply a mild aluminum-safe cleaner (or a mix of warm water and baking soda) to neutralize any remaining corrosion.
Rinse thoroughly with clean water and dry completely.
3. Treat the Surface
Lightly sand the affected aluminum area with fine-grit sandpaper (e.g., 400–600 grit) to remove discoloration and smooth the surface.
Wipe down with isopropyl alcohol to remove dust and oils.
4. Apply Protective Coating
Use a corrosion-inhibiting primer or sealant on the cleaned aluminum surface.
Alternatively, apply a thin layer of anti-corrosion compound (e.g., Duralac, Tef-Gel) where the fastener will contact the aluminum.
5. Isolate the Metals
Install nylon or plastic washers under the stainless bolts to prevent direct metal-to-metal contact.
If possible, use non-conductive sleeves for the bolt shank.
6. Reinstall Fasteners
Refit the stainless bolts, applying a small amount of anti-corrosion paste to the threads and contact points.
Tighten to the correct torque to avoid over-stressing the aluminum (do not over-tighten).
7. Ongoing Maintenance
Inspect the area periodically, especially after exposure to moisture or road salt.
Reapply anti-corrosion compound if needed.