Knowby John Ansley
Knowby
4WD Accessories: How to fit Bullbar, Volkswagen Amarok
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<p>Installation Instructions</p> <p>Note: Use in conjunction with supplied written instructions</p> <p>Model: Volkswagen Amarok (2010-2016) Part Number: DT-2D58071BNL ADR69 Compabible, Air bag compliant</p> <p>Fit Time: 5.5 Hours</p> <p>Degree of Difficulty: 8/10</p>

Installation Instructions

Note: Use in conjunction with supplied written instructions

Model: Volkswagen Amarok (2010-2016) Part Number: DT-2D58071BNL ADR69 Compabible, Air bag compliant

Fit Time: 5.5 Hours

Degree of Difficulty: 8/10

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PPE:

  • Safety boots
  • Leather gloves
  • Protective eyewear

Tools Required: • T25 Torx • T27 Torx • 10mm socket • Wire Cutters • Drill and Drills Bits • Impact Driver • plus more..... (add more)

Note: Torque settings M6 - 9Nm M10 - 44Nm

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Release bonnet on passenger side, open bonnet

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Disconnect battery negative, 10mm

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Outside corners of grille, T27

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3x screws. Size, repeat opposite side. T25

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2x inner, size (T25), 2 x outer (T27)

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Remove lic plate, Phillips head screwdriver

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Pull forward, removing grille (keep it, it will be trimmed and reused)

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Use flat head screwdriver to pry off and remove, pull off. Discard- not required

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Undo, T27

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Punch through centres of clips, pry black bracket form vehicle - discard, they are not required.

Repeat for both sides

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Remove front bracket, use approx 5-8mm drill to remove rivet.

Repeat for opposite side

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Mark both sides, flush with outside of vehicle chassis rails.

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Cut pass side.

NOTE: Take care when cutting- it is important that the cut is flush with the vehicle chassis rail.  If too wide- you will have trouble fitting bar.

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Cut drivers side

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Passenger side. Enlarge holes to 10mm

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Fit pass side bracket.

Use M10 Insert nut (with the long wire handle). M10x25mm Bolts and washers

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Remove bash plate. 13mm

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<p>Fit saddle bracket, pass side.</p>

Fit saddle bracket, pass side.

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Fit bolts.

M10x30 Bolts M10 Nuts and Washers

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Fit under bolt. Re-Use Original Bolt

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Front bolt. M10x30 Bolts M10 Nut Washer

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Enlarge hole, 10mm

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Fit driv side bracket

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Fit inner

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Fit winch cradle M10x25 Bolts M10 Nuts Washers

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Tighten cradle, size...

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Drill cradle top holes 10mm

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Tighten, size...

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Install LED lights to bar. M6x16 bolts

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Fit bar.

Get a hand lifting!

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Fit main bolts. M10x30 Countersunk Bolts Countersunk Washers

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Fit washers and M10 Nuts

Adjust bumper until you have an equal gap between vehicle body and the bumper on both sides.

Tighten bolts after that

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Re-connect vehicle battery

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<p>Complete!</p>

Complete!