Knowby
Coffin Box Construction & Assembly
Approved by Vien Pham,Sean Manser, Con Leonidas (HSR), Josh Black (OHS Manager)
Approved by Vien Pham,Sean Manser, Con Leonidas (HSR), Josh Black (OHS Manager)
1
Step 1 of 14
<p>Measure length the the of die.  This will determine required size of Coffin box.</p>

Measure length the the of die. This will determine required size of Coffin box.

2
Step 2 of 14
<p>Obtain pre cut pieces of plywood board and cut to size or join on the Circular Bench Saw.</p><p><em>Note: Only trained persons are permitted to use the Circular Bench Saw.</em></p>

Obtain pre cut pieces of plywood board and cut to size or join on the Circular Bench Saw.

Note: Only trained persons are permitted to use the Circular Bench Saw.

3
Step 3 of 14
<p>Place plywood board into the holding frames. This will align plywood sides into position to create coffin box.</p>

Place plywood board into the holding frames. This will align plywood sides into position to create coffin box.

4
Step 4 of 14
<p>Secure corners of coffin box using nail gun to insert nails into the corners of coffin box.&nbsp;Place the nail midway &amp; at either ends of the timber.</p>

Secure corners of coffin box using nail gun to insert nails into the corners of coffin box. Place the nail midway & at either ends of the timber.

5
Step 5 of 14
<p>Line up the timber all the way round &amp; using the nail gun secure all corners of the Coffin box</p>

Line up the timber all the way round & using the nail gun secure all corners of the Coffin box

6
Step 6 of 14
<p>Place base on the top of legs. Using a stick of timber to keep base from falling until nailed.</p><p>Nail one end, then the middle, before removing the stick and finish nailing base in place.</p><p></p>

Place base on the top of legs. Using a stick of timber to keep base from falling until nailed.

Nail one end, then the middle, before removing the stick and finish nailing base in place.

7
Step 7 of 14
<p>Assemble foot for the base of the coffin</p>

Assemble foot for the base of the coffin

8
Step 8 of 14
<p>Nail the two components together to create a complete foot</p>

Nail the two components together to create a complete foot

9
Step 9 of 14
<p>Attach the foot to the base of the coffin</p>

Attach the foot to the base of the coffin

10
Step 10 of 14
<p>Place the bottom of the box with the legs facing outward onto the main coffin box.</p>

Place the bottom of the box with the legs facing outward onto the main coffin box.

11
Step 11 of 14
<p>Secure the bottom to the sides using the nail gun.</p>

Secure the bottom to the sides using the nail gun.

12
Step 12 of 14
<p>Turn the coffin box over and remove the supports.</p>

Turn the coffin box over and remove the supports.

13
Step 13 of 14
<p>Remove/cut any nails protruding out of the Coffin box using “pincers”.</p>

Remove/cut any nails protruding out of the Coffin box using “pincers”.

14
Step 14 of 14
<p>Check underside of coffin box for protruding nails. Remove/cut using pincers.</p><p>The coffin box is now ready for use.</p><p></p>

Check underside of coffin box for protruding nails. Remove/cut using pincers.

The coffin box is now ready for use.