Knowby
Replace condenser components on boiler 11.
Remove and replace the condenser hood, condenser and flue gas transfer for boiler 11.
Remove and replace the condenser hood, condenser and flue gas transfer for boiler 11.
1
Step 1 of 25
<p>Pre fabricate bolt up gantry.</p>

Pre fabricate bolt up gantry.

2
Step 2 of 25
<p>Remove CO2 pipework to create space.</p>

Remove CO2 pipework to create space.

3
Step 3 of 25
<p>Remove sercom detection panel.</p>

Remove sercom detection panel.

4
Step 4 of 25
<p>Close off condenser water pipes and remove at the new valve area. Use blanks to secure valves as the valves are not lugged at this area.</p>

Close off condenser water pipes and remove at the new valve area. Use blanks to secure valves as the valves are not lugged at this area.

5
Step 5 of 25
<p>Remove condenser pipes and set aside.</p>

Remove condenser pipes and set aside.

6
Step 6 of 25
<p>Install the pre-fabricated gantry in the required area.</p>

Install the pre-fabricated gantry in the required area.

7
Step 7 of 25
<p>Connect to the top of boiler 11 vertical stack with the crane service and hold firm.</p>

Connect to the top of boiler 11 vertical stack with the crane service and hold firm.

8
Step 8 of 25
<p>Using the necessary fall prevention equipment, remove roof iron sheets to gain access to top stack brace and remove brace.</p>

Using the necessary fall prevention equipment, remove roof iron sheets to gain access to top stack brace and remove brace.

9
Step 9 of 25
<p>Disconnect boiler 11 vertical stack from the main CO2 manifold vertical stack at the butterfly valve.</p>

Disconnect boiler 11 vertical stack from the main CO2 manifold vertical stack at the butterfly valve.

10
Step 10 of 25
<p>Unscrew boiler 11 vertical stack from the condenser hood.</p>

Unscrew boiler 11 vertical stack from the condenser hood.

11
Step 11 of 25
<p>Raise the boiler 11 vertical stack approx. 150mm and use cross bracing to support the vertical stack. (do not rely solely on the crane)</p>

Raise the boiler 11 vertical stack approx. 150mm and use cross bracing to support the vertical stack. (do not rely solely on the crane)

12
Step 12 of 25
<p>Remove the hood from the condenser.</p>

Remove the hood from the condenser.

13
Step 13 of 25
<p>Release and raise the condenser using gantry rollers and endless chains.</p>

Release and raise the condenser using gantry rollers and endless chains.

14
Step 14 of 25
<p>Roll the gantry rollers to clear space and using the endless chains, lower the condenser to ground. Remove condenser from boiler room.</p>

Roll the gantry rollers to clear space and using the endless chains, lower the condenser to ground. Remove condenser from boiler room.

15
Step 15 of 25
<p>Connect endless chain system to flue gas transfer and tension. Cut off the flue gas transfer from the boiler with the plasma cutter or oxy acetylene. Lower to ground and remove from the boiler shed.</p>

Connect endless chain system to flue gas transfer and tension. Cut off the flue gas transfer from the boiler with the plasma cutter or oxy acetylene. Lower to ground and remove from the boiler shed.

16
Step 16 of 25
<p>Utilize the space provided from the <strong>CO2 manifold removal</strong> to move the new components to the gantry area.</p>

Utilize the space provided from the CO2 manifold removal to move the new components to the gantry area.

17
Step 17 of 25
<p>Use the gantry system to position the flue gas transfer and weld in place.</p>

Use the gantry system to position the flue gas transfer and weld in place.

18
Step 18 of 25
<p>Use gantry system to raise new condenser and bolt in place.</p>

Use gantry system to raise new condenser and bolt in place.

19
Step 19 of 25
<p>Install new condenser hood.</p>

Install new condenser hood.

20
Step 20 of 25
<p>Raise stack with crane and remove cross members. Carefully lower stack into position and secure with teks.</p>

Raise stack with crane and remove cross members. Carefully lower stack into position and secure with teks.

21
Step 21 of 25
<p>Bolt up horizontal transfer to main vertical stack at the butterfly valve.</p>

Bolt up horizontal transfer to main vertical stack at the butterfly valve.

22
Step 22 of 25
<p>Reconnect top brace and install roof iron.</p>

Reconnect top brace and install roof iron.

23
Step 23 of 25
<p>Re-install condenser cooling water pipework.</p>

Re-install condenser cooling water pipework.

24
Step 24 of 25
<p>Re-install sercom detection panel.</p>

Re-install sercom detection panel.

25
Step 25 of 25
<p>Re-install CO2 pipework.</p>

Re-install CO2 pipework.