
Access to the electrical distribution board is blocked.
Combustible material should not be stacked in this area.

Access to the CO2 extinguisher near the electrical board is blocked.

Aisle B is maintained well .

Access to the extinguisher is blocked in Punjas Aisle.
5s to be implemented in the Pujas Aisle, near the workstation.

The bin is full, and this area in the Punjas Aisle needs to be cleaned on a fortnightly or Monthly basis.

The electrical pallet jack is in use.
The operator was trained a long time back. His certificate has expired.
The list of all plant items to be prepared, and operator who are trained and licensed, their photos to be displayed on the plant items or notice board.

The big ladder was found in an open position. Reach and forklift drivers always complain about this.

Housekeeping issues in the aisle.
The team has done the cleaning around 9.45 am. Second clearing is around 2.45 pm.

This aisle looked tidy.

Filler is standing against the ladder, Forklift is parked too close to the ladder.
Explained this in the toolbox talk.
Forklift to be parked one Meter away from the ladder.
The person standing on the ladder should always face towards the ladder.
If a person falls on his side, he will directly fall on the forklift's mast/ or pallet .

Excellent condition. Well maintained aisle.

The old ladder came out. It has missing shoes and its legs are partially bent.
Many aisles don't have a ladder. Team always bring ladder's from one aisle to another.
After use, they leave the ladder in the aisle.
Hooks are provided, but no ladder found on those hooks.

One pallet fell inside the high rack, and many cartons fell on other pallets.
Reported to the team 15 days back. Still that pallet and cartons are in the same position.
The team said they are busy and will sort this issue later.


Illumination level is great, and Ailse looks tidy.

Another well-maintained aisle.

Bso on Reach operator
The seat belt was in use. Safe speed was maintained. The operator was cautious around walking personnel.
The checklist was maintained.

The area of damaged pallets is full and expanding.

The walkway in the yard is blocked partially .

Pallet stacking is well-maintained. Fire exit is not blocked.

5S is to be implemented in this area.

The KPI board is updated on a weekly basis.

Forklift and Reach checklists are maintained for this week.

Forklift and Reach checklists of the previous week are also filled.
All checklists are kept in the drawer. All need to be filed and kept for easy reference.

MSDS to be kept in the warehouse.
Inventory of these chemicals to be maintained.

Sink is clogged for many weeks in Men's restroom.

Toolbox talk was conducted.
The End