Boss Canopy Roof, Fabrication

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Boss Canopy Roof, Fabrication

1

Step 1 of 14

Will look like this when complete

2

Step 2 of 14

Start with the 2 x roof pieces on a clean workbench.

3

Step 3 of 14

Rivet together.

Use Domed Head Rivets

4

Step 4 of 14

5

Step 5 of 14

Approx 20-25mm spacer is helpful to keep it flat

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Step 6 of 14

<p>Notice that the outside rivets are back-to-back. Same rivet goes through both</p>

Notice that the outside rivets are back-to-back. Same rivet goes through both

7

Step 7 of 14

<p>Flip roof over so it is the right way up. </p><p><br></p><p>Use approx 50mm spacer, which helps keep it flat</p>

Flip roof over so it is the right way up.

Use approx 50mm spacer, which helps keep it flat

8

Step 8 of 14

<p>Do all the rivet on the top. </p><p><br></p><p>Domed Head steel rivet</p>

Do all the rivet on the top.

Domed Head steel rivet

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Step 9 of 14

Countersink

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Step 10 of 14

Bend tabs by hand

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Step 11 of 14

Tap them around so it is "corner to corner" perfect for welding.

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Step 12 of 14

TIG Weld up

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Step 13 of 14

Make this end face flush

14

Step 14 of 14

DONE!

It should now look like this