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Fuel Filler, RAM 1500, DS Model, 5”7 Tub
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Suits the “DS” model RAM, with the shorter (5'7") tub length. Refer to different instructions for the longer (6'4") tub length.

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Looks like this when done

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Original fuel hose will look like this on vehicle

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Trim this breather off the main assembly

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Step 5 of 22

Undo main hose clamp, 7mm socket

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Step 6 of 22

Small Breather Line: Remove Blue tab, push white tab down.

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Step 7 of 22

10mm socket to remove earth lead to the vehicle chassis.

Note: This is not re-fit

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Removed fuel assembly looks like this

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<p>Cut pipes.</p>
<p>Keeping the 2 parts shown by the yellow arrows.</p>

Cut pipes.

Keeping the 2 parts shown by the yellow arrows.

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Step 10 of 22

Trim little breather pipe like this

It will be re-used.

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Trim off rest of small pipe - it is not needed.

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Step 12 of 22

Trim main pipe like this

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Clean main pipe

It will be re-used.

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Step 14 of 22

Remove sticker and de burr sharp end

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Step 15 of 22

Identify the trimmed delivery pipe

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Step 16 of 22

TIP: use boiling water to heat end of hose. Makes it much easier to fit!

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Step 17 of 22

Test fit length. Trim fuel tank hose to suit.

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Step 18 of 22

Slide on original hose clamp, and insert pipe

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Tighten hose clamps

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Step 20 of 22

Join and tighten small breather line

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Zip hoses together. Trim zip tie

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Should look like this when complete.