Incubator parts list:

• Parts basket (store)
• Incubator Sheetmetal (check for damage)
• Door
• Insulation
• Sensor bracket
• Assembly Kit 
• Fan

Pre-assembly

Remove the protective plastic from the following.

NOTE- Do NOT use a blade to cut the plastic, use a copper knife or peel the plastic by hand.

• Inner back wall 
• Porthole
• Sensor bracket & mounting location
• Fan cover ( Mounting hole & side )

Pre-assembly

Sensor Bracket Sub-Assembly

1. Cut a piece of silicone hose (Approximately 10mm)
2. Slide the silicone hose behind the head of the sensor.
3. Place the sensor onto the bracket, then fold the tabs over the silicone hose. Making sure it's a snug fit (do not crush the bracket as it will damage the sensor cable)

Sensor Bracket Sub-Assembly

1. Install the rubber grommet onto the back panel of the incubator.
2. Feed the sensor wire through the rubber grommet.

3. Mount the sensor bracket to the back panel with Part Number 21204A.

⚠The sensor head must not touch the bracket. If it does it will cause the sensor to read incorrectly.

Heater Pads

Follow the heater pad diagram for the specific incubator.

Stick the heater pads onto the stainless inner liner.

⚠ Careful not to cover the porthole with the heater pad

• Use filament tape to secure the wires to the body. Run the heater pad wires along the back of the inner liner. Meeting in the middle under the electrical board mounting location. 
• For the bottom heater pad, run the wires through the rubber grommets supplied in the parts basket. 

Heater Pads

• ⚠Apply a length of continuous bushing to the top edge of the inner liner to protect the heater pad cables from coming in contact with the stainless steel.

Use filament tape to hold the bushing to the liner.

Fan Sub-Assembly

• ⚠Computer fan cable must be stripped and doubled over before using single red bootlace ferrules. Part number 41606.

Fan Sub-Assembly

1. Fasten the quick connect with a cable tie using the mounting hole on the fan body.
2. Terminate the fan wires into a quick connect. Along with a 1mm earth wire.

NOTE: The earth wire needs to be long enough to reach one of the fan mounting holes.

Note: The earth wire is to be placed into the middle (yellow) quick connect.

Fan Sub-Assembly

1. Mount the fan to the panel with the label facing up. 
2. Screw, Star washer, Nyloc nut. Part Number 21212A, 21210A and 41204A

⚠ Do NOT overtighten the Nyloc nuts; overtightening will crack the fan body.

Door Assembly

1. Remove the stainless cover from back of the door.
2. Fit the plastic handle onto the outside of the door, and use a small amount of silicone on the inside to secure it.
   

Door Assembly

1. Fit the insulation into the door.
   
2. Cut & remove the insulation around the handle, and cut the removed insulation in half to make it thinner.
   

3. Place one half of the thinner Insulation you cut back over the handle and discard the rest.

Remove the protective plastic from the inner edges of the door and the inner stainless back before the next step.

Door Assembly Gasket

1. Place the door gasket over & around the door.
2. Followed by taking the lip of the gasket & folding the gasket under the metal on the door frame. Continue all the way around.
3. Slide the stainless door panel under the gasket.
   

Door Assembly Gasket

1. Using the pre-drilled holes, use the rivet gun and push the rivets (Part 22202) through the gasket. 
   

NOTE: Take care when using the rivet gun not to pinch gasket.

Control Panel

Place a torch behind the control panel to help centre the label. Stick the label on and cut out the holes.

NOTE: The label must be straight

• Use a sharp blade to cut the hole.
• Use soapy water on the cutout location of the label.
  
  
  

1. Place the insulation into the body.
2.  The back wall insulation is recommended to be cut thinner.
3. Using a packing blanket or foam, carefully lay the incubator body on its back.

1. Slide the stainless liner into the incubator body.

2. Followed by clamping the bottom of the stainless liner down onto the body. The stainless liner should sit flat on the incubator body.

3. Ensure the Plastic Porthole lines up with the body & liner before fixing the liner to the body

4. Using a 3.2mm(#30) drill bit, use the pre-drilled holes in the stainless liner, drill into the body. Using rivet (Part:22202) to fasten the liner to the body. 

1. Clamp the top panel in place. So the panel sits level in front, and the pre-drilled mounting hole lines up.
2. Rivet (Part 22202) the top panel. 

1. Fit the control panel to the top panel so that it sits level with the lid on. Using screws (Part 21204A)

1. Using Screws (Part 21305B) fit the door hinges to the door. 
2. Followed by mounting the door to the body. 

The door & incubator will have 5m nutserts installed, to help with mounting the door in the correct location.

1. Fit the rubber grommets to the top of the incubator liner.
2. Before fitting the back panel, push the sensor cable through the small grommet at the front. Leaving enough wire slack to mount the back panel.
3. Attach the back panel using screws (Part 21208A)

1. Pull the fan wires through the rubber grommet at the back. At the same time, mount the inner fan panel using screws (Part 21204A)

NOTE: Use care when mounting the fan cover, not to let the wires from sensor or fan touch the fan blades.

Mount the following:

1. Pre-assembled electrical board (Part 22001)
   
2. 10A noise filter (Part 21103B) NOTE: Use a M3 tap on the pre-drilled holes. 

1. Earth screw for body M5x12mm screw (Part 21304A)

Use the electrical wiring diagram

NOTE: Use the latest/current electrical wiring diagram.

Sensor Wires to be hooked around controller mounting screws

Incorrect