Knowby
Plant, Equipment, Electrical & Traffic Management - Inspection Guide
This guide provides tips for inspecting Plant, Equipment, Electrical Safety & Traffic Management arrangements to ensure hazards are effectively managed.
This guide provides tips for inspecting Plant, Equipment, Electrical Safety & Traffic Management arrangements to ensure hazards are effectively managed.
1
Step 1 of 6
<p><strong>General Approach</strong></p><ol><li><p><strong>Inspect: </strong>Go to active work zones, look for hazards and things out of place.</p></li><li><p><strong>Confirm:&nbsp;</strong>Always confirm the safety status of equipment and practices.</p></li><li><p><strong>Verify:</strong>&nbsp;Always check service tags/dates are visible.</p></li><li><p><strong>Capture: </strong>Take photos during the inspection to verify checks.</p></li><li><p><strong>Action:</strong> If you identify a hazard or something not in place, raise an action in the inspection record.</p></li></ol><blockquote style="background-color: var(--k-quote-bg-error);"><p><strong>NOTE: </strong>Immediately report any critical hazards to your manager.</p></blockquote><p></p>

General Approach

  1. Inspect: Go to active work zones, look for hazards and things out of place.

  2. Confirm: Always confirm the safety status of equipment and practices.

  3. Verify: Always check service tags/dates are visible.

  4. Capture: Take photos during the inspection to verify checks.

  5. Action: If you identify a hazard or something not in place, raise an action in the inspection record.

NOTE: Immediately report any critical hazards to your manager.

2
Step 2 of 6
<p><strong>Plant and Equipment (P&amp;E) Safety</strong></p><ul><li><p><strong>Guarding:</strong> Check moving parts, pinch points, and other hazards of machinery are adequately guarded.</p></li><li><p><strong>Condition:</strong> Inspect condition (e.g., pumps, ladders, powered hand tools). Look for signs of wear, damage, or malfunction.</p></li><li><p><strong>Isolation:</strong> Verify isolation points and procedures are clearly displayed.</p></li><li><p><strong>Emergency Stops:</strong> Confirm buttons are easily identifiable and accessible.</p></li><li><p><strong>PPE:</strong> Ensure PPE for operating particular P&amp;E is sign-posted and worn.</p></li><li><p><strong>Vehicle Pre-Starts:</strong> Check pre-start checks for mobile plant are recorded.</p></li><li><p><strong>If applicable,&nbsp;Welding Equipment: </strong>Check condition and verify flashback arrestors inspected every 12 months.</p></li></ul><p></p><p></p>

Plant and Equipment (P&E) Safety

  • Guarding: Check moving parts, pinch points, and other hazards of machinery are adequately guarded.

  • Condition: Inspect condition (e.g., pumps, ladders, powered hand tools). Look for signs of wear, damage, or malfunction.

  • Isolation: Verify isolation points and procedures are clearly displayed.

  • Emergency Stops: Confirm buttons are easily identifiable and accessible.

  • PPE: Ensure PPE for operating particular P&E is sign-posted and worn.

  • Vehicle Pre-Starts: Check pre-start checks for mobile plant are recorded.

  • If applicable, Welding Equipment: Check condition and verify flashback arrestors inspected every 12 months.

3
Step 3 of 6
<p><strong>Lifting Equipment Integrity</strong></p><ul><li><p><strong>Condition:</strong> Inspect lifting equipment (slings, chains, hoists) are free from any visible damage, wear, or defects (e.g., corrosion, cracks, distorted links).</p></li><li><p><strong>Certification:</strong> Verify periodic inspection has been completed by qualified third party (check tagged).</p></li><li><p><strong>Storage &amp; SWL:</strong> Check stored properly and Safe Working Load (SWL) limits are clearly displayed on equipment.</p></li></ul><p></p>

Lifting Equipment Integrity

  • Condition: Inspect lifting equipment (slings, chains, hoists) are free from any visible damage, wear, or defects (e.g., corrosion, cracks, distorted links).

  • Certification: Verify periodic inspection has been completed by qualified third party (check tagged).

  • Storage & SWL: Check stored properly and Safe Working Load (SWL) limits are clearly displayed on equipment.

4
Step 4 of 6
<p><strong>Electrical Safety</strong></p><ul><li><p><strong>Inspection:</strong> Visually check equipment and leads for damage (cuts, fraying, exposed wires, damaged plugs, signs of overheating).</p></li><li><p><strong>Test &amp; Tag:</strong> Confirm electrical equipment is  tested and tagged (date has not passed).</p></li><li><p><strong>Socket Outlets:</strong> Ensure adequate outlets available,  no overloaded power boards or adapters.</p></li><li><p><strong>Leads:</strong> Verify electrical leads are kept clear of hazards (water, sharp edges, doorways, etc) and stored properly when not in use.</p></li><li><p><strong>Reporting:</strong> Check damaged/faulty electrical equipment has been removed from service, tagged and reported.</p></li></ul><p></p>

Electrical Safety

  • Inspection: Visually check equipment and leads for damage (cuts, fraying, exposed wires, damaged plugs, signs of overheating).

  • Test & Tag: Confirm electrical equipment is tested and tagged (date has not passed).

  • Socket Outlets: Ensure adequate outlets available, no overloaded power boards or adapters.

  • Leads: Verify electrical leads are kept clear of hazards (water, sharp edges, doorways, etc) and stored properly when not in use.

  • Reporting: Check damaged/faulty electrical equipment has been removed from service, tagged and reported.

5
Step 5 of 6
<p><strong>Traffic Management</strong></p><ul><li><p><strong>Segregation:</strong> Check controls to keep pedestrians and moving vehicles, forklifts, tractors, EWP apart are in place (e.g., physical barriers, exclusion zones, marked walkways).</p></li><li><p><strong>Routes &amp; Maintenance:</strong> Verify roads maintained and drivers follow site rules/speed limits.</p></li><li><p><strong>Signage:</strong> Check signage for speed limits, warnings of mobile plant, and pedestrian crossings displayed.</p></li><li><p><strong>PPE:</strong> Confirm high-visibility clothing used where required.</p></li><li><p><strong>Seatbelts:</strong> Check seatbelts used in vehicles and mobile plant.</p></li></ul><p></p>

Traffic Management

  • Segregation: Check controls to keep pedestrians and moving vehicles, forklifts, tractors, EWP apart are in place (e.g., physical barriers, exclusion zones, marked walkways).

  • Routes & Maintenance: Verify roads maintained and drivers follow site rules/speed limits.

  • Signage: Check signage for speed limits, warnings of mobile plant, and pedestrian crossings displayed.

  • PPE: Confirm high-visibility clothing used where required.

  • Seatbelts: Check seatbelts used in vehicles and mobile plant.

6
Step 6 of 6

Raising Corrective Actions

If you identify a hazard or something not in place, raise an action. Be specific, designate a responsible person and date for completion. Where possible, consult with the assignee to agree the action, or talk to your manager.

Links to related Knowbys: 

Myosh Actions Management

Myosh Workplace Inspections