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Hilux N90 Tray Installation
1
Step 1 of 7

Hammer down center mounts and bolt on all chassis mounts

Mounts at this stage should be slightly loose allowing chassis position when mounted to be adjusted.

2
Step 2 of 7

Place Tray on chassis mounts ensuring alignment is correct to vehicle there should be 30-40 mm clearance between the cab and tray

3
Step 3 of 7

Fix Chassis mount washers where required

(Note)

Double cab front mounts require front washers

Extra cab front mounts do not require front washers

Bolt Tray to Chassis

4
Step 4 of 7

Secure front mount stiffener to front mounts using 4 x M8x2 with washers on each side

5
Step 5 of 7

Secure rear mount stiffeners to rear mounts and chassis using 2 x M12x35 with flat washers

Do this for both rear stiffeners

6
Step 6 of 7

Fasten all Chassis bolts and Torque bolts to 100NM

Mark bolts after Torqueing.

7
Step 7 of 7

Tighten front and rear stiffeners