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Centurion Canopy Handle Removal
How to remove a canopy handle from the door for repair or replacement
How to remove a canopy handle from the door for repair or replacement
1
Step 1 of 19
<p>Cut the cable tie holding wire to central lock cover</p>

Cut the cable tie holding wire to central lock cover

2
Step 2 of 19

Remove all the bolts holding the central locking cover (4mm allen key)

3
Step 3 of 19

Remove the central locking cover to expose the handle assembly

4
Step 4 of 19

Unclip the rods and central locking wire from the handle assembly

5
Step 5 of 19
<p>Drill out the two rivets holding the bottom edge of handle assembly and remove the two 10mm nuts either side of the handle assembly </p>

Drill out the two rivets holding the bottom edge of handle assembly and remove the two 10mm nuts either side of the handle assembly

6
Step 6 of 19

use a sharp flat blade/paint scraper or a craft knife to carefully cut the glue holding the handle assembly to the door. Take care not to leaver against the door skin when removing the handle assembly it will dent with excessive force

7
Step 7 of 19

Clean of as much glue as possible to provide a clean surface for the new handle assembly to be reglued

8
Step 8 of 19
<blockquote><p><strong>Rear door activator location</strong></p></blockquote><p>apply surface activator to the door in highlighted area</p><p><strong>NOTE: surface activator will make the powder coating appear cloudy, make sure none gets on any areas visible after assembly</strong></p>

Rear door activator location

apply surface activator to the door in highlighted area

NOTE: surface activator will make the powder coating appear cloudy, make sure none gets on any areas visible after assembly

9
Step 9 of 19
<blockquote><p><strong>Rear door handle</strong></p></blockquote><p>Apply surface activator and glue as shown</p>

Rear door handle

Apply surface activator and glue as shown

10
Step 10 of 19
<blockquote><p><strong>Side door activator location</strong></p></blockquote><p>apply surface activator to the door in highlighted area</p><p></p><p><strong>NOTE:</strong> <strong>surface activator will make the powder coating appear cloudy, make sure none gets on any areas visible after assembly</strong></p>

Side door activator location

apply surface activator to the door in highlighted area

NOTE: surface activator will make the powder coating appear cloudy, make sure none gets on any areas visible after assembly

11
Step 11 of 19
<blockquote><p><strong>Side door handle</strong></p></blockquote><p></p><p>Apply surface activator and glue as shown</p>

Side door handle

Apply surface activator and glue as shown

12
Step 12 of 19
<blockquote><p><strong>Rear door handle&nbsp;</strong></p></blockquote><p>make sure handle is centered in the handle cutout before tightening the nuts&nbsp;</p>

Rear door handle 

make sure handle is centered in the handle cutout before tightening the nuts 

13
Step 13 of 19
<blockquote><p><strong>Rear door handle&nbsp;</strong></p></blockquote><p>tighten all four of the rear door nuts</p><p></p><blockquote><p>Do not over tighten the nuts they may snap the studs as they are aluminum</p></blockquote><p></p>

Rear door handle 

tighten all four of the rear door nuts

Do not over tighten the nuts they may snap the studs as they are aluminum

14
Step 14 of 19
<blockquote><p><strong>Side door handle</strong></p></blockquote><p>Fit handle back into place ensuring it is fully seated as indicated</p>

Side door handle

Fit handle back into place ensuring it is fully seated as indicated

15
Step 15 of 19

Side door handle

Refit the rivets first then tighten the nuts

Do not over tighten the nuts they may snap the studs as they are aluminum

16
Step 16 of 19

Connect the wire to central lock mechanism and cable tie as shown

Refer to step 13 for rear door wire location

17
Step 17 of 19

Reconnect the rods to the handle

18
Step 18 of 19

If you have an LED light connect the wires. If no LED light cable tie the wires as shown

19
Step 19 of 19

Refit the central lock cover being careful not to pinch any wires,

Tighten all bolts holding central lock cover