Knowby EGR
Knowby
Internal Canopy Racks
Read the fitting instructions before install. Use a qualified technician. Recycle packaging. Store removed parts safely. Remove swarf/dust from install surfaces. Follow safety standards. Wear appropriate clothing and equipment.
Read the fitting instructions before install. Use a qualified technician. Recycle packaging. Store removed parts safely. Remove swarf/dust from install surfaces. Follow safety standards. Wear appropriate clothing and equipment.
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Step 1 of 13

General Notes

  • Read through the fitting instructions before installation of the accessory. Install the accessory following the fitting instructions. Failure to do so may cause damage to the vehicle or the accessory.

  • Ensure all recyclable discarded vehicle accessory components and packaging are recycled following local recycling regulations.

  • It is always recommended that this accessory is fitted by a qualified Kia Technician.

  • Safely store and protect any removed vehicle components.

  • Ensure all bare metal surfaces are protected using automotive bare metal primer and touch-up paint, or suitable automotive rust inhibitor.

  • Remove all metal swarf and dust from all vehicle surfaces if surface is used for accessory installation.

Safety Notes

  • Check that all work practices comply with safety standards.

  • Please wear appropriate clothing and use safety equipment.

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Step 2 of 13

Step 1

IMPORTANT

Always refer to the vehicle’s Workshop Manual when removing vehicle components.

  • Thoroughly clean and dry the interior of the canopy and tub where the installation will take place.

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Step 3 of 13

Step 2

  • Locate the rectangular patches in the canopy roof lining as shown in four locations.

  • Cut the eight patches out and discard.

Tools Used

  • Utility Knife.

4
Step 4 of 13

Step 3

  • Attach the Front Bracket RH (9) using two M8x20 Hex Bolts (10).

  • Attach the front bolt first as this goes into a weldnut on the tub.

  • For the rear Bolt (10), use an M8 Washer (14) and M8 Clutch Nut (12).

  • Repeat for LHS.

Note: The bolts should be finger tightened only.

Tools Used

  • Wrench and 12mm Socket.

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Step 5 of 13

Step 4

  • Remove the rear most M8 bolt (A), washer and nut that was used to fasten the canopy to the tub and discard.

  • Repeat for LHS.

Tools Used

  • Wrench

  • 12mm Socket

  • 12mm Spanner

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Step 6 of 13

Step 5

  • Install the Rear Bracket (7) using two M8x30 Hex Bolts (11) and Nut Plate (6).

  • Repeat for LHS

Note: The Bolts should be finger tightened only.

Tools Used

  • Wrench

  • 12mm Socket

  • 12mm Spanner.

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Step 7 of 13

Step 6

  • Slide both the Front Bar LH (1) and Front Bar RH (2) into the Cross Bar (5).

Note: Ensure the holes in the Cross Bar (5) aligns with the holes in the Front Bar LH/RH (1/2).

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Step 8 of 13

Step 7

  • Bring the Front Bar Assembly (A) towards the inside of the canopy and ensure that the narrow end of the top bracket is facing towards the front as shown.

  • Align the Front Bar Assembly (A) with the installed Front Brackets (8/9) at the front of the tub.

  • Loosely secure the Front Bar Assembly (A) using two M8x20 Hex Bolts (10).

  • Repeat for LHS.

Note: The Bolts should be finger tightened only.

Tools Used

  • Wrench

  • 12mm Socket.

9
Step 9 of 13

Step 8

  • Slide both the Rear Bar LH (3) and Rear Bar RH (4) into the Cross Bar (5).

Note: Ensure the holes in the Cross Bar (5) aligns with the holes in the Rear Bar LH/RH (3/4).

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Step 10 of 13

Step 9

  • Bring the Rear Bar Assembly (A) towards the inside of the canopy and ensure that the top bracket narrow end is facing towards the front of the tub as shown.

  • Align the Rear Bar Assembly (A) with the installed Rear Brackets at the rear of the tub.

  • Loosely secure the Rear Bar Assembly (A) to the Rear Bracket (7) using two M8x20 Hex Bolts (10).

Note: The bolts should be finger tightened only.

  • Repeat for LHS.

Tools Used

  • Wrench

  • 12mm Socket.

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Step 11 of 13

Step 10

  • Loosely secure the front and rear bar assemblies to the canopy roof using eight M8x30 Hex Bolts (10).

Tools Used

  • Wrench

  • 12mm Socket.

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Step 12 of 13

Step 11

  • Tighten the four top roof Hex Bolts (A) to 20Nm.

  • Tighten the four foot bracket to base rail Hex Bolts (B) 15Nm

  • Tighten the four foot bracket to side tube Hex Bolts (C) to 20Nm

NOTE: Follow the torque sequence listed above.

Tools Used

  • Torque Wrench

  • 12mm Socket.

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Step 13 of 13

Step 12

  • Screw the four Self Tapping Screws (13) through the holes in the Front Cross Bar and into the Front LH and RH bars.

  • Repeat for Rear Cross bars.

Tools Used

  • Wrench

  • 9mm Hex Tool.

(Place the Fitting Instructions in the glove box after installation is completed)