Knowby
Boss Canopy Floor, Fabrication
No welding required in this sub assembly
No welding required in this sub assembly
1
Step 1 of 21

It should look like this when done

Note: In this photos it is sitting on the pallet upside down

2
Step 2 of 21
<p>Start with a floor piece. There are 2 x identical pieces.&nbsp;</p><p><br></p><p>1200mm Canopy, Part #:...............</p><p>Dual Cab, Part #:...............</p>

Start with a floor piece. There are 2 x identical pieces. 


1200mm Canopy, Part #:...............

Dual Cab, Part #:...............

3
Step 3 of 21

Countersink all holes from top side

4
Step 4 of 21

Pro Tip:

Hold the drill on, and move from hole to hole. 

An equal amount of pressure will countersink to the same depth

5
Step 5 of 21
<p>Get a countersunk rivet.&nbsp;</p><p><br></p><p><strong>Note:</strong> <em>This is not the standard Tray floor rivets. These are shorter.</em></p><p><br></p><p>Part #: ..............</p>

Get a countersunk rivet. 


Note: This is not the standard Tray floor rivets. These are shorter.


Part #: ..............

6
Step 6 of 21
<p>Clean off your workbench</p>

Clean off your workbench

7
Step 7 of 21
<p>Put the 2 x floor pieces together like this</p><p><br></p><p>1200mm Canopy, Part #:...............</p><p>Dual Cab, Part #:...............<br></p>

Put the 2 x floor pieces together like this


1200mm Canopy, Part #:...............

Dual Cab, Part #:...............

8
Step 8 of 21

First, identify the outside Unistruts


Cut Lengths: 

Boss 1200mm Canopy: ............mm

Boss Dual Cab Canopy: ............mm

9
Step 9 of 21

Fit them with their retainer piece

10
Step 10 of 21

Hang it off the end of your workbench to get a couple rivets in each end. 


Repeat this of the other side

11
Step 11 of 21

Repeat for the side-to-side Unistruts


Cut Lengths: 

1900 Wide Canopy: ...........mm

2000 Wide Canopy: ...........mm

2100 Wide Canopy: ...........mm

12
Step 12 of 21

It will look like this with the Unistruts laid in place

13
Step 13 of 21

Add the folded retainer pieces


120mm Canopy, Part #:...............

Dual Cab Part #:...............

14
Step 14 of 21
15
Step 15 of 21
16
Step 16 of 21
<p>Get a couple rivets in from the underside.&nbsp;</p><p><br></p><p><strong>Pro Tip:&nbsp;</strong></p><p>Do enough so that it can be flipped over. The rest will be done from the top side.&nbsp;</p>

Get a couple rivets in from the underside. 


Pro Tip: 

Do enough so that it can be flipped over. The rest will be done from the top side. 

17
Step 17 of 21

Flip over 

Do all other rivets

18
Step 18 of 21

Get the recessed latch pieces, bend them by hand like this

19
Step 19 of 21

Add them to the canopy floor

Part #:...............

20
Step 20 of 21

Add the centre spine joiners


Part #:...............

21
Step 21 of 21

It will now look like this