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CANOPY, DOOR ASSEMBLY
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Contents (Click to view)

STEP 4: Components List

STEP 8: Tools List

STEP 9: Torque Values

STEP 10: Preparation

STEP 13: Door Catches

STEP 16: Key Fitting

STEP 19: Push Button Fitting

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Contents (Click to view)

STEP 22: Ball End Fitting

STEP 23: Loom Zip Tie
STEP 24: Rubber Fitting

STEP 27: Door Hinges

STEP 28: Rod Plates

STEP 29: QA Sheet

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<p>Components List</p>

Components List

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<p>Components List</p>

Components List

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<p>Components List</p><p>(Used for Door Assembly &amp; Canopy Assembly)</p><p>Please refer to this when going through the instructions to ensure you're using the correct parts.</p>

Components List

(Used for Door Assembly & Canopy Assembly)

Please refer to this when going through the instructions to ensure you're using the correct parts.

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<p>Components List</p><p>(Used for Door Assembly &amp; Canopy Assembly)</p><p>Please refer to this when going through the instructions to ensure you're using the correct parts.</p>

Components List

(Used for Door Assembly & Canopy Assembly)

Please refer to this when going through the instructions to ensure you're using the correct parts.

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<p>Tools List</p>

Tools List

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<p>Torque Values</p>

Torque Values

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Counter sink the key hole a slight ammount.

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Drill each button hole out on the 3 doors, with the 15mm drill bit.

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<p>15mm drill bit kept in the canopy bay.</p>

15mm drill bit kept in the canopy bay.

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Cut the nylon tube to the length between the door brace.

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<p>Where to cut between.</p>

Where to cut between.

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Insert an M6x50 SS bolt through the door brace, then through the nylon tube, and out the other side of the brace.

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Fit the key holders into the slotted areas where the key is. You may need to hit them in to get them to fit.

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Place the plastic tube on the rod end as shown on both rods.

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Insert the rods on each side, as shown, into the rod holes. And then place them into the plastic clips to lock into place.

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Fit the button into the button hole, and ensure it doesn't catch and will be able to be pushed smoothly.

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Insert the wire on the longer side of the box towards the cutout box. Attach the microswitch wire to the metal wire and pull it all the way through.

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Screw in the microswitch.

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Fit the Ball ends on each door.

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Zip tie the loom along the door brace. ensure they are tight.

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Fit the rubber to the doors as shown.

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Same as step above

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Same as step above.

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Fit the hinges to the door.


Ensure that each hinge is pushed as far back as possible.

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Fit the rod plate to each side of the rear door using:

M5x12 ss CSK cap screw

M4 ss NUT

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<p></p>