Knowby
Fit 1200mm Canopy to Boss Built Tray
1
Step 1 of 19

It will look like this when complete

2
Step 2 of 19
<p><strong>Recommended PPE</strong></p><ul><li>Eye Protection</li><li>Hearing Protection</li></ul>

Recommended PPE

  • Eye Protection
  • Hearing Protection
3
Step 3 of 19
<p><strong>Tools Required</strong></p><ul><li>Sockets: 5/8</li><li>Hex Bit: 6mm</li><li><span>Forklift with Tyne Extensions</span></li><li><div>4 x Lifting Slings</div></li></ul><p><br></p>

Tools Required

  • Sockets: 5/8
  • Hex Bit: 6mm
  • Forklift with Tyne Extensions
  • 4 x Lifting Slings


4
Step 4 of 19

Remove the Tray side boards and tailgate

5
Step 5 of 19

Remove Tie Downs

Remove the internal tie downs and fasteners. 5/8 Socket

Note: On this job we were only fitting a 1200 mm canopy so the rear tiedowns were left fitted


6
Step 6 of 19

Identify the supplied canopy mounting rails

Note: Usually supplied inside of canopy

7
Step 7 of 19

Position Mounting Brackets

It should lineup with the middle hole at the front of the Tray

8
Step 8 of 19

Fit the Canopy Mounting Brackets

5/8 socket

9
Step 9 of 19

Remove the Fasteners

10
Step 10 of 19

It should now look like this, both rails will be fitted.


We are now ready to fit the canopy to the Tray.

11
Step 11 of 19

Prepare Canopy for Lifting

Slide in the yellow canopy lifting points

12
Step 12 of 19
<p>IMPORTANT&nbsp;</p><p>The “Muller” vent of roof, goes to the front of the Tray (closest to Headboard)</p><p><br></p><p>Other than the vent, there is no front or back to a canopy</p>

IMPORTANT 

The “Muller” vent of roof, goes to the front of the Tray (closest to Headboard)


Other than the vent, there is no front or back to a canopy

13
Step 13 of 19

Attach slings to the yellow lifting points.

Note: The straps should be vertically above the yellow lifting points.

14
Step 14 of 19

Lift and load the canopy onto the Tray


Note: Make sure you use a second person to help

15
Step 15 of 19

Open Canopy doors and align canopy with the mounting points on Tray

16
Step 16 of 19
<p>Get Fasteners</p><ul><li>&nbsp;M10 x 25mm, Stainless Button Head (Qty 4)</li><li>M10 Stainless Washers&nbsp;(Qty 4)</li></ul><p><br></p>

Get Fasteners

  •  M10 x 25mm, Stainless Button Head (Qty 4)
  • M10 Stainless Washers (Qty 4)


17
Step 17 of 19
<p>Get M6 Hex bit</p>

Get M6 Hex bit

18
Step 18 of 19

Fit Canopy

Use M6 Hex Bit

19
Step 19 of 19

Done!

It should like this when finished