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Trailcore Handle Shaft Swap
How to assess and replace the mild steel hex handle shaft on Trailcore
How to assess and replace the mild steel hex handle shaft on Trailcore
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<p>Mild steel non-plated shafts rust and need to be replaced (shown on left). These missed an essential step to be HX6 (gold) passivation, suitable for installation (right). Non-plated shafts were mistaken for stainless shafts (right).</p>

Mild steel non-plated shafts rust and need to be replaced (shown on left). These missed an essential step to be HX6 (gold) passivation, suitable for installation (right). Non-plated shafts were mistaken for stainless shafts (right).

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Mild steel non-plated shafts may show signs of rust, are highly magnetic, have blue discolouration from welding and do not have a part number on the lever arm. These must be replaced.

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Stainless steel shafts will not show any signs of rust, have a lighter shine to them, are only lightly magnetic and have a part number visible on the lever. These do not need replacing.

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HX6 passivated mild steel shafts are bright gold, show no signs of rusting, are highly magnetic and have no part number on the lever. These do not need replacing.

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<p>Tools needed for assessment and repair: needle nose pliers, small hammer, 4mm Allen key, ~150mm screw driver.</p>

Tools needed for assessment and repair: needle nose pliers, small hammer, 4mm Allen key, ~150mm screw driver.

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<p>To assess the part number or replace shaft, Remove lock cover by unscrewing 4x M6 screws with a 4mm hex bit or Allen key.</p><blockquote><p>Note: These are secured in place using Loctite, you will need to break the Loctite using an Allen key before fully removing with an impact driver. </p></blockquote><p></p>

To assess the part number or replace shaft, Remove lock cover by unscrewing 4x M6 screws with a 4mm hex bit or Allen key.

Note: These are secured in place using Loctite, you will need to break the Loctite using an Allen key before fully removing with an impact driver.

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