C- Replace MK3 doors/CLK to MK4 doors/CLK

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C- Replace MK3 doors/CLK to MK4 doors/CLK

How to swap canopy MK3 doors/CLK to MK4 doors/CLK

How to swap canopy MK3 doors/CLK to MK4 doors/CLK

1

Step 1 of 30

When removing canopy doors it is important to do it in a sequence so you don’t cause rework.

Remove passenger door
Remove rear door
Remove driver door
Install driver door
Install rear door
Install passenger door

2

Step 2 of 30

Open up the passenger door and unplug the CLK.

3

Step 3 of 30

Have someone hold the passenger door while you disconnect the gas struts from the door.

Repeat on other end of the door.

4

Step 4 of 30

Lift the door as high as possible. This will make it easier for the hinge stoppers to be removed.

5

Step 5 of 30

Remove the hinge stoppers on both ends.

6

Step 6 of 30

7

Step 7 of 30

Tap the door towards the rear then slide it off.

8

Step 8 of 30

Remove the gas struts from the body.

9

Step 9 of 30

<blockquote><p>OLD MK3 gas struts = UTE345 200N</p></blockquote>

OLD MK3 gas struts = UTE345 200N

10

Step 10 of 30

<blockquote><p>NEW MK4 gas struts = UTE345 230N<br></p></blockquote>

NEW MK4 gas struts = UTE345 230N

11

Step 11 of 30

Click on the new gas struts on to the body.

12

Step 12 of 30

DO NOT put the new MK4 passenger door on yet.

13

Step 13 of 30

Moving to the rear door. Unplug the rear camera if needed.

14

Step 14 of 30

Unplug the rear door CLK.

15

Step 15 of 30

Remove the hinge stoppers on both ends.

16

Step 16 of 30

Remove the gas struts.

17

Step 17 of 30

Slide the rear door towards the passenger side.

18

Step 18 of 30

<p>Repeat step 2 - 11 on the drivers side door. </p>

Repeat step 2 - 11 on the drivers side door.

19

Step 19 of 30

To make it easier to put the stoppers on the drivers door you can put one on to the door while it isn't attached to the canopy.

Ensuring it is on the side of the door that is closest to the rear.

20

Step 20 of 30

Slide the New MK4 drivers door on.

21

Step 21 of 30

Attach the gas struts

22

Step 22 of 30

Put the other hinge stopper on the end.

23

Step 23 of 30

Plug in the door CLK to the body CLK.

24

Step 24 of 30

Slide on the rear using the same method as the side door by placing on one hinge stopper on the end not sliding in first.

25

Step 25 of 30

Attach the other hinge stopper.

26

Step 26 of 30

Attach the gas struts

27

Step 27 of 30

Plug the door CLK into the body CLK.

28

Step 28 of 30

Repeat steps on the passenger door.

29

Step 29 of 30

<p>Snip 1 notch off the switch.</p>

Snip 1 notch off the switch.

30

Step 30 of 30

<p>Once complete, check all doors latch well and CLK/Lights work.</p>

Once complete, check all doors latch well and CLK/Lights work.