TCT - Toolbox enclosure assembly / install

TCT-TOOLBOX-ENCLOSURE

Step 1 of 12

Roof pre assembly:
Run Activator around edge of roof

Step 2 of 12

Roof pre assembly:
Fit D bulb seal to centre roof, running this continuously along the edge of roof as shown.

Step 3 of 12

Roof pre assembly:

6.4mm Ali rivets. Rivet gas stay bracket to centre roof

Step 4 of 12

Roof pre assembly:

Drill holes out to 4.9 and Countersink hinges for Bolt to Fit Flush then Bolt hinges to the roof using M5x12 CSK.

CQC: drill holes on toolbox front wall in both top corners and install ss 6mm rivers.

Step 5 of 12

Install the latch using 4.9mm Black Rivets

Step 6 of 12

IF HOLES ARE MISSING USE JIG TO DRILL HOLES. THESE HOLES SHOULD ALREADY BE DRILLED IN FABRICATION BEFORE PC

Mark and drill the hinge holes in the back of the toolbox using the jig.

Step 7 of 12

Dill 4.9 holes and countersink Hinge before installing onto front wall

Fit roof to front wall with M5x12 countersunk Bolts.

Step 8 of 12

IF HOLES ARE MISSING USE JIG TO DRILL HOLES THESE HOLES SHOULD ALREADY BE DRILLED IN FABRICATION BEFORE PC

Bolt gas stay Brackets to toolbox using m6x16black button heads with a O ring, flat washer and Nylock nut on inside of toolbox

Step 9 of 12

Install rubber stopper to the door lock strike then secure to the toolbox using M6xX button head with M6 SS Nyloc

Step 10 of 12

Connect the gas struts to the strut brackets on each side.

Step 11 of 12

CQC: When installing centre enclosure to body drill out 4.9 rivets and install M4 SS CSK Rivets

Step 12 of 12

CQC: Make sure roof lines up straight with toolbox and centre door and roof opens and closes properly.