When team posts on the quality whatsapp chat, get the keys off the awaiting inspection area of the key board.

Locate the QC sheet on the passenger seat of the vehicle. Ensure that the first column of secondary checks is completed.

In cab check for any sharp items that could cause damage to seats, floor mats, rear seat etc

Clean and tidy?

Check cab to front wall clearance 

Most models are 25 mm minimum

Check underbody components are secure by firmly pulling, pressing, hitting to listen for any loose components, loose fasteners etc

Inspect mudguard well fasteners are fully secure and paint marking is in place

Check fuel filler and breather pipes are kink free, secure and down facing at least 15 degree. 

Fuel filler should have continuous downward flow from the filler neck to the tank. 

Any ranger models - ensure the 'shepards hook is secure inside front infill, and downward facing 

Inspect all chassis bolts fully secure and have paint marker applied

Verify keys on keyring 

• Fuel filler

• All doors

• Underbody toolbox

• Underbody drawer

• Any specific accessories that have keys 

IF CLK - test all doors + underbody drawer

Press lock - test doors are locked

Press unlock - test doors unlocked

Visually inspect all external surfaces for PC defects 

Play close attention to high gloss surfaces and any surface defects by looking down all doors

Inspect all internal accessory items 

• Internal lighting 

• Door buzzers/switches

• Internal shelving and drawers 

• Removable floor

• High lift doors

• Vices for clearance

Inspect all internal PC 

• Internal T-track 
• Doors and bracing 
• Front/rear wall
• Internal accessories

Inspect Trailcore Tray specific items 

• Sideboards have clearance 

• Latches work 

• Lashing rings secure and drain

• Sideboard bump stops 

Check rear drawer or drop-down flap

• Low force opening 
• No squeaking/rubbing 
• Latches securely at full open 
• Low force to unlatch/close
• Stays closed when latched 

Ensure any cable penetrations have protection / sleeving / split tube

Rear camera shown

Check any electrical accessories for operation - physically turn on switches

• Test road side buzzers (should sound when turned on or upon putting in drive)

• Inverters verify load check is completed

• Check battery charger is programmed to the correct battery type (AGM/Lithium etc)

• Any electrical screens are operational

• Spotlights/Worklights/strobes work 

Check under body wiring is fully secure, any towbar bolts replaced are paint marked and secure

Give a low force pull to verify any cable-ties or sticky pads will last a 5-year warranty period!!!

All load resistors must be mounted securely to aluminum to dissipate heat unless pre-attached to taillight assemblies

Example shown is cable tied to the loom only

Check any cables are secure between cab and have water drip loops

Check cab penetration is grommeted or sealed

Check driver's side is clean and tidy

Check the drivers footwell to ensure all trim panels are re-installed correctly.

Confirm there are no loose wires that can interfere with the operation of the vehicle.

For any despatch jobs - ensure electrical wiring connectors are clearly labeled with the pin out of each pin (to assist fitters with wiring installs)

Short term inspection

Ensure there is a gap between rear door to drawer faceplace + bumpers 

If no clearance feedback to Fab team immediately 

No clearance will wear through the PC 

Ensure this gap is present

Complete signatures through process 

Once complete, final signature approves fulfillment to customer

Respond on the WhatsApp chat if the job is a pass or fail and with what needs to be done further if required - always reply with the Sales Order # as reference

Include a photo of the QC sheet with the secondary QC checks filled out.

S78952 - Pass 

S85215 - Fail

• Point 1
• Point 2