Santos Toolbox Body - Assembly Knowby

Knowby

Santos Toolbox Body - Assembly Knowby

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It will look like this when complete

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<p>Start with the powder coated Body</p>

Start with the powder coated Body

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<p>Get the Rivnut gun, and M6 sealed Rivnuts</p>

Get the Rivnut gun, and M6 sealed Rivnuts

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<p>Install Rivnuts in roof of toolbox for Muller vent</p>

Install Rivnuts in roof of toolbox for Muller vent

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<p>If installed correctly it they will look like this. </p>

If installed correctly it they will look like this.

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Prepare the Muller vent by enlarging the holes to 7mm

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<p>Apply the silicone. A big bead like this</p>

Apply the silicone. A big bead like this

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<p>Install the Muller vent like this</p>

Install the Muller vent like this

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Tighten

These are the same M6 fasteners used for License plate fasteners

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Pit Blanking fasteners to the front of the canopy. Stainless M6 button head

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<p>it will look like this</p>

it will look like this

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<p>Install a sideboard catch to back of box. </p><p>M6 Countersunk fasteners</p>

Install a sideboard catch to back of box.

M6 Countersunk fasteners

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<p>It will look like this</p>

It will look like this

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We will now make the mounting rails. They will look like this when complete

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<p>Face the hexagon cutout up</p>

Face the hexagon cutout up

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<p>Clamp part to the table so it is steady</p>

Clamp part to the table so it is steady

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<p>Get the M10 nutsert and fastener</p>

Get the M10 nutsert and fastener

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<p>Spin them together</p>

Spin them together

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<p>Put in hole</p>

Put in hole

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<p>Use Vicegrip on bottom side. </p><p><br></p><p>We shoudnt have to do this next time. The hex was cut a little too big </p>

Use Vicegrip on bottom side.

We shoudnt have to do this next time. The hex was cut a little too big

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<p>Use a hex bit (Size:..) and drill on slow speed to install the Nutsert</p>

Use a hex bit (Size:..) and drill on slow speed to install the Nutsert

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<p>It will look like this from the bottom side if installed correctly</p>

It will look like this from the bottom side if installed correctly

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Lift the door onto the Door jig

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Fit the door. M6 Nuts

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<p>Identify the gas struts. Ideally we woudl use 2 x 250N. We only had 300N in stock </p>

Identify the gas struts. Ideally we woudl use 2 x 250N. We only had 300N in stock

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Install the top like this. Note the large stainless washer on each side

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<p>Drill the bottom mount (9mm)</p>

Drill the bottom mount (9mm)

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<p>Should now look like this. Tighten the gas struts with a 12mm and 13mm spanner. </p>

Should now look like this. Tighten the gas struts with a 12mm and 13mm spanner.

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<p>Now try the door. </p><p>Adjust the latch striker here if required. Size:.......</p>

Now try the door.

Adjust the latch striker here if required. Size:.......

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We will now fit the drawer unit, when install it will look like this. It goes to the Drivers Side.

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Firstly, remove the bottom drawer by squeezing the release tabs and pulling straight out.

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<p>Get a "K4" fasteners kit</p>

Get a "K4" fasteners kit

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Flip the drawer onto its back, and fit the fasteners like this.

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Fit Drawer set to toolbox.

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Make sure there is clearance, so everything can open

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It will now look like this

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<p>Get another K4 fasteners kit</p>

Get another K4 fasteners kit

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Fit the Shelf to the Passenger side box

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Now we fit the MSA Fridge slide to the Passenger side box. It will look like this when installed.

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<p>Open the package, and flip it over. </p><p><br></p><p>Drill out these 2 x holes to 9mm, located at front of slide. </p>

Open the package, and flip it over.

Drill out these 2 x holes to 9mm, located at front of slide.

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<p>Measure 155mm from back of slide. Drill here to 9mm on both sides of slide. </p>

Measure 155mm from back of slide. Drill here to 9mm on both sides of slide.

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<p>Get another K4 fasteners kit</p>

Get another K4 fasteners kit

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<p>Fit the slide to the toolbox</p>

Fit the slide to the toolbox

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It should now look like this

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The complete setup should now look like this.