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TCT - Tray Canopy and Toolbox Installation
Installing Canopy and Toolbox to the tray
Installing Canopy and Toolbox to the tray
1
Step 1 of 15
<p>Install the T-Gasket to the front corners up against the front wall and at the back of the T-Track below where the canopy will sit.&nbsp;</p><p>At the front, ensure these are sitting vertical, against the front of the tray with the gasket sticking out the top.</p><blockquote><p>For extra weatherproofing, add sealer around these gaskets.</p></blockquote><p></p>

Install the T-Gasket to the front corners up against the front wall and at the back of the T-Track below where the canopy will sit. 

At the front, ensure these are sitting vertical, against the front of the tray with the gasket sticking out the top.

For extra weatherproofing, add sealer around these gaskets.

2
Step 2 of 15

Install the 4 crush tubes into the tray where the corners of the canopy or toolbox will be.

3
Step 3 of 15
<blockquote><p><strong>CQC: Seal inside the rear outer corners (where the foam steps down from the tray to the plywood) using SMP60.</strong></p></blockquote><p></p>

CQC: Seal inside the rear outer corners (where the foam steps down from the tray to the plywood) using SMP60.

4
Step 4 of 15
<p>Using the groove in the ply as a guide, run the D-Seal around where the canopy or toolbox will go.&nbsp;</p>

Using the groove in the ply as a guide, run the D-Seal around where the canopy or toolbox will go. 

5
Step 5 of 15
<p>Insert 4 threadplated even down each side of the tray and 2 at the end of the second track from center.&nbsp;<br><br>(refer to Image)</p>

Insert 4 threadplated even down each side of the tray and 2 at the end of the second track from center. 

(refer to Image)

6
Step 6 of 15
<p>Install the 2 front wall gaskets onto the ply</p>

Install the 2 front wall gaskets onto the ply

7
Step 7 of 15
<p>Lift the canopy or toolboxes onto the tray</p>

Lift the canopy or toolboxes onto the tray

8
Step 8 of 15

Secure the 4 corners of the canopy using: 

  • Black M8x40 button head bolt

  • Canopy

  • Crush Tube

  • Deck

  • SS M8 Nyloc Nut

9
Step 9 of 15

Locate the thread plates under the securing points then secure all remaining fixing points (up to 12) with:

  • M8x16 button head bolt
  • Spring Washer
  • Medium Washer
    • Then through the canopy and thread plate. 


    10
    Step 10 of 15

    If the canopy has rear support brackets, secure these to the canopy using 

    • M8x16 Black Button Head

    • Spring Washer

    • Medium Washer

    • Support Bracket

    • Foam / Rubber Gasket

    • Canopy

    • Clinch Nuts (built into canopy)

    11
    Step 11 of 15

    Install 2 rubber gaskets around rivet holes on the front wall of the canopy.

    12
    Step 12 of 15

    (Canopy Only)

    Install the front brace brackets in the following sequence:

    Front middle bolt: M8x16 Btn Head with Spring and medium washer.

    Front top rivet, 4.9mm Black

    Front bottom bolt: M8x20 Btn Head Black, with spring and medium washer.


    Underneath Front: M8x16 btn head, with spring and medium washer.

    Underneath Rear: M8x16 btn head bolt with spring and medium washer.  


    13
    Step 13 of 15

    CQC: Mark all bolts with chassis marker pen once secured. 

    14
    Step 14 of 15

    Seal this gap in the front corners using Black SMP60 Sealer.

    15
    Step 15 of 15

    Spray your finger with soapy water and press sealer into the gap and smoothen off.