Knowby
C - MK4 door assembly
1
Step 1 of 25
<p>Get the Job card with priority rank number&nbsp;</p>

Get the Job card with priority rank number 

2
Step 2 of 25
<p>Get the doors to be assembled from the rack matching priority number</p>

Get the doors to be assembled from the rack matching priority number

3
Step 3 of 25

Check all 3 doors for defects and immediately send to rework if found any.

4
Step 4 of 25
<p>Prepare the brackets to be used for the door you are making including central locking parts if it is need to.</p>

Prepare the brackets to be used for the door you are making including central locking parts if it is need to.

5
Step 5 of 25
<p>Apply activator on the brackets and to the door nearest to the studs.</p>

Apply activator on the brackets and to the door nearest to the studs.

6
Step 6 of 25

Apply glue on the brackets 

7
Step 7 of 25

Place the handle and brackets to the door

8
Step 8 of 25
<p>Tighten the nuts to the studs&nbsp;</p>

Tighten the nuts to the studs 

9
Step 9 of 25
<p>Using the mirror make sure the lock is centered.</p>

Using the mirror make sure the lock is centered.

10
Step 10 of 25
<p>Connect the central locking switch to the bracket&nbsp;</p>

Connect the central locking switch to the bracket 

11
Step 11 of 25

Connect the terminal to the actuator on the handle.

12
Step 12 of 25
<p>Make sure that the wiring is zip ties and away from the mechanism </p>

Make sure that the wiring is zip ties and away from the mechanism

13
Step 13 of 25

Make sure that the cable are loosened not on tension giving allowance for door opening and closing to avoid any damage to the wires.

14
Step 14 of 25

Install the designated rod for this model

15
Step 15 of 25
<p>*CQC insert foam on the center of the rods</p>

*CQC insert foam on the center of the rods

16
Step 16 of 25
<p>Make sure rod is straight, not folded in between.</p>

Make sure rod is straight, not folded in between.

17
Step 17 of 25
<p>*CQC Make sure that the plastic pivot for rods is lock to prevent from coming off.</p>

*CQC Make sure that the plastic pivot for rods is lock to prevent from coming off.

18
Step 18 of 25

Put the required windlace seal if you are making the rear door

19
Step 19 of 25

Put the cover and taking out the LED terminal 

20
Step 20 of 25

Connect the terminals

21
Step 21 of 25

Using M6x12 Black Bolts with pre-applied thread-locker. Install the lock cover and LED light bracket.

CQC: Do not overtighten these bolts, the Thread locker will prevent these from rattling loose.

22
Step 22 of 25

Put an extrusion to the the wires ready for the next assembly 

23
Step 23 of 25
<p>*CQC Keep 120mm space for wiring loom from extrusion to door hinge</p>

*CQC Keep 120mm space for wiring loom from extrusion to door hinge

24
Step 24 of 25
<p>Use 220mm extrusion for rear door</p>

Use 220mm extrusion for rear door

25
Step 25 of 25

Lastly install the Utemaster logo on the left side of the door using the jig provided. Door is ready.