Knowby
Santos Toolbox Body, Fabrication
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It will look like this when done. 



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<p>Start by making the end walls.</p><p> Identify an end. <strong>320-002-02 LH or RH</strong></p>

Start by making the end walls.

Identify an end. 320-002-02 LH or RH

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Identify the end wall stiffener. 320-002-06

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<p>Rivet together. </p><p><br></p><p>Repeat for both end walls</p>

Rivet together.


Repeat for both end walls

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<p>Identify the toolbox base, start with it upside down, as shown here.&nbsp;<strong>320-002-03</strong></p>

Identify the toolbox base, start with it upside down, as shown here. 320-002-03

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<p>Cut the extrusion. 1400mm. Qty 2 per toolbox. <strong>320-002-08</strong></p>

Cut the extrusion. 1400mm. Qty 2 per toolbox. 320-002-08

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Fit extrusions

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Fit the pieces that hold the extrusion down. 300-002-04

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<p>From the bottom side rivet a few rivets in</p>

From the bottom side rivet a few rivets in

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Flip over

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<p>Do the remaining floor rivets</p>

Do the remaining floor rivets

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Identify the recess Latch plates. 320-002-05

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<p>Rivet them on</p>

Rivet them on

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Fit end wall

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<p>Rivet on</p>

Rivet on

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<p>Repeat for other end</p>

Repeat for other end

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Identify the roof and lift it into place. 320-002-01 

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Rivets in the top

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Other rivets in back wall

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<p>Identify the square corner pieces.<strong> 300-002-07</strong></p>

Identify the square corner pieces. 300-002-07

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Position them in the corner like this

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<p>Rivet in place</p>

Rivet in place

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It should now look like this

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Next, we will fit the vertical internal struts. There are two on each end wall and one in the Centre on the back wall.

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<p>Get a drill will countersinking bit</p>

Get a drill will countersinking bit

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Countersink

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Use a countersink head Huck fastener to check that you are countersinking to the correct depth. The head of the pasta should be flush

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Identify a strut. 320-002-09

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Position it

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<p>Get the huck fasteners</p>

Get the huck fasteners

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Install All five vertical struts like this

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Body is now ready for welding

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 Now ready for powder coat