Tub removal, Toyota Hilux

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Tub removal, Toyota Hilux

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Use same instructions for both Dual Cab and Extra Cab models

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<p>Hilux D-Cab tub looks like this</p>

Hilux D-Cab tub looks like this

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<p><strong>Tools Required</strong></p>
<ul>
<li>Wire cutters</li>
<li>Phillips head driver</li>
<li>Sockets: 10mm, 12mm, 17mm</li>
<li>17mm ratchet spanner</li>
<li>Breaker bar</li>
<li>Small Flat head screwdriver</li>
<li>Forklift with Tyne Extensions</li>
<li>4 x Lifting straps</li>
</ul>

Tools Required

Wire cutters
Phillips head driver
Sockets: 10mm, 12mm, 17mm
17mm ratchet spanner
Breaker bar
Small Flat head screwdriver
Forklift with Tyne Extensions
4 x Lifting straps

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<p>Remove pallets IF supplied by customer</p>

Remove pallets IF supplied by customer

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<p>Release fuel door. Located to right of steering wheel</p>

Release fuel door. Located to right of steering wheel

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Remove mud flaps, both sides.( including the small square front flap on passenger side), 10mm socket

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Pass side only

Small flat head screwdriver, remove pass inner guard clips. Front half of guard only

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Remove inner guard (Passenger side only)

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Remove Fuel neck from vehicle chassis, 12mm socket

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Dual Cab Only

Front Mounts, 17mm socket and breaker bar.

These are usually TIGHT!

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Dual Cab Only

Front Mounts, 17mm ratchet Spanner, completely remove front chassis bolts

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Middle mounts, 17mm socket

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Rear mounts, 17mm socket

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<p>Removing rear “Bumper”</p>
<p>(It may also have reversing sensors)</p>

Removing rear “Bumper”

(It may also have reversing sensors)

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<p>Remove licence plate (if it has one)</p>

Remove licence plate (if it has one)

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<p>Bumper Bolts</p>
<p>Tight!</p>
<p>Use breaker bar, 17mm</p>

Bumper Bolts

Tight!

Use breaker bar, 17mm

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<p>Yellow - Fully remove it
Blue - Loosen (no need to completely take it out)</p>

Yellow - Fully remove it Blue - Loosen (no need to completely take it out)

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IF vehicle has camera,

Open tailgate

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IF it has a tub liner,

Use medium flat head screwdriver to pop off caps

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Phillips head driver, Remove screws and peel off tailgate liner

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Remove remaining tailgate screws, remove tailgate panel

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Cut plastic harness clips from tailgate

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<p>***Variants ***</p>
<p>This is how camera looks on thy SR model</p>

***Variants ***

This is how camera looks on thy SR model

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Unplug tailgate brake light plug

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10mm socket with extension, remove camera bracket from tailgate

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Unplug camera from harness

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10mm socket, undo tail light

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Remove light, pull out

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Unplug harness from light. Cut zip ties holding harness to tub

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Flat head screwdriver, pop clips between tailgate and tub. Feed harness out of tub

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Pop clips off of harness, push harness through tub

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Squeeze ends of license plate light together (which releases clip) pull down, unplug light.

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Cut clips holding wiring to bottom of tub

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<p>With a second person, lift tub slightly</p>

With a second person, lift tub slightly

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Raise tub, then remove Bumper

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<p>Super important!</p>
<p>Refit these bolts</p>

Super important!

Refit these bolts

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Tighten 17mm Towbar bolts

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IF job will have rear Toolboxes, Bend "Tags" down 90 degrees

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IF tub model, feed the fuel filler release into the chassis.