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Hilux N80/N90 Hardlid Installation
1
Step 1 of 15

Take the nut retaining bracket and lign up the inboard hole with the factory hole on the front of the wellside, then match drill an 8mm hole for the top bolt .

2
Step 2 of 15

Heat and Trim wellside Tuff deck to allow

side mounts to be secured.

3
Step 3 of 15

Align front brackets with hole in front of wellside

Once in place mark new hole in wellside required

Drill hole using 10mm drill bit.

4
Step 4 of 15

A new hole needs to be drilled at the front of the wellside to hold the side brackets in place

Align side mount so it is level with the wellside

Mark and drill front hole shown using 10mm drill bit

5
Step 5 of 15

The side holes will will now require drilling

mark the rear hole ensuring the side mount is level with the wellside

Drill using 8mm drill bit

6
Step 6 of 15

Place front bracket in position and secure the two top M6x25 screws with washers these will be removed before fitting hardlid to wellside.

Secure side mounts using M6x25 spring and flat in the front

M8x20 with nyloc nut along the sides

7
Step 7 of 15

The remaining two holes can now be drilled

ensure the side mount is level with the vehicle and drill required holes using 8mm drill bit

secure using 2 x M8x20 with nyloc nut

8
Step 8 of 15

The two screws holding the front bracket can now be removed before fitting hardlid

9
Step 9 of 15

If required and you have central locking installed

Apply plastic cover to prevent wiring rubbing cab

10
Step 10 of 15

Place the hard lid on the wellside lining up mounting holes

11
Step 11 of 15

If you have central locking place wiring down the front of the wellside

Align holes in hardlid and side rails

hardlid is secured using M6x20 with flanged nut

12
Step 12 of 15

Connect bracket to hardlid and side rails

secure two top holes using M6x25 screw with rubber O-Ring and flanged nuts

secure last hole using M6x12 screw and nyloc

Do this for both sides

13
Step 13 of 15

Secure the hardlid front hold down using M6x20 with rubber O-Ring and flanged nut

Secure the front of the wellside to the bracket using M6x20 screw and washer

14
Step 14 of 15

Seal along the rear edge of the hardlid

clean excess accordingly

15
Step 15 of 15

Plug the hard lid harness and vehicle harness in.

Once complete please follow

Hardlid Functions Test