Knowby
TC - FRC2 80606-36 Wiring Loom Installation
How to install TC 80606-36 Wiring Loom.
How to install TC 80606-36 Wiring Loom.
1
Step 1 of 12
<p>Remove the negative terminal from the battery.</p><blockquote><p><strong>CQC: </strong>Ensure this stays isolated.</p></blockquote><p></p>

Remove the negative terminal from the battery.

CQC: Ensure this stays isolated.

2
Step 2 of 12
<p>Check the supplied wiring harness matches UM-RANG-CH02.</p>

Check the supplied wiring harness matches UM-RANG-CH02.

3
Step 3 of 12
<p>Plug the wiring harness in at the rear drivers side of the chassis.</p>

Plug the wiring harness in at the rear drivers side of the chassis.

4
Step 4 of 12
<p>Route the wiring harness as shown towards the engine bay.</p>

Route the wiring harness as shown towards the engine bay.

5
Step 5 of 12
<blockquote><p><strong>CQC: Follow OEM harness paths and secure new wiring alongside with cable ties at no less than 300mm intervals.</strong></p></blockquote><p></p>

CQC: Follow OEM harness paths and secure new wiring alongside with cable ties at no less than 300mm intervals.

6
Step 6 of 12
<p>Cut this plug off the wiring harness (located near the fuel filler).</p>

Cut this plug off the wiring harness (located near the fuel filler).

7
Step 7 of 12
<p>​Install a male 4 pin deutsch connector following&nbsp;<klink id="7ba45c32-1cc8-4f80-901d-dd261f9a564c" step-id="daeb1fae-0b57-4ee5-b2e8-0b651b678494">TC - How to use Deutsch Connectors</klink>​</p><blockquote><p><strong>CQC: Pin out = </strong><br><strong>1 - Green (Unlock)</strong><br><strong>2 - Blue (Lock)</strong><br><strong>3 - Red (Positive)</strong><br><strong>4 - Black (Ground)</strong></p></blockquote><p></p>

​Install a male 4 pin deutsch connector following TC - How to use Deutsch Connectors​

CQC: Pin out =
1 - Green (Unlock)
2 - Blue (Lock)
3 - Red (Positive)
4 - Black (Ground)

8
Step 8 of 12
<p>Continue to follow OEM harnesses under the cab towards the engine bay.</p><blockquote><p><strong>CQC: Ensure wiring is routed clear of hot vehicle components.</strong></p></blockquote><p></p>

Continue to follow OEM harnesses under the cab towards the engine bay.

CQC: Ensure wiring is routed clear of hot vehicle components.

9
Step 9 of 12
<p>Secure the negative branch of the wiring harness to this earth bolt using a SS M6 nyloc nut.</p>

Secure the negative branch of the wiring harness to this earth bolt using a SS M6 nyloc nut.

10
Step 10 of 12
<p>Secure the positive branch of the wiring harness to the battery using a SS M6 Flange Nut. (Non-Nyloc)</p><blockquote><p><strong>Critical:</strong> Ensure nut is torqued to the manufacturers torque spec. </p><p>Ford torque spec on next page.</p></blockquote><p></p>

Secure the positive branch of the wiring harness to the battery using a SS M6 Flange Nut. (Non-Nyloc)

Critical: Ensure nut is torqued to the manufacturers torque spec.

Ford torque spec on next page.

11
Step 11 of 12
<blockquote><p><strong>CQC: </strong>Critical Torque Specs for Ford Ranger 2022+ Vehicles.</p></blockquote><p></p>

CQC: Critical Torque Specs for Ford Ranger 2022+ Vehicles.

12
Step 12 of 12
<p>Reconnect the negative terminal to the battery.</p>

Reconnect the negative terminal to the battery.