Tub Removal, Mazda BT50 "RG"

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Tub Removal, Mazda BT50 "RG"

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<p>BT50 vehicle will look like this</p>
<p>Use same instruction for both Dual Cab and Extra Cabs</p>

BT50 vehicle will look like this

Use same instruction for both Dual Cab and Extra Cabs

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<p><strong>Tools Required</strong></p>
<ul>
<li>Sockets: 8, 10, 12, 14, 17, 18mm</li>
<li>T25 Torx Bit</li>
<li>Phillips Head screwdriver</li>
<li>Wire cutters</li>
<li>Marking pen</li>
<li>Forklift with tyne extensions</li>
<li>4 x Lifting straps</li>
</ul>

Tools Required

Sockets: 8, 10, 12, 14, 17, 18mm
T25 Torx Bit
Phillips Head screwdriver
Wire cutters
Marking pen
Forklift with tyne extensions
4 x Lifting straps

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<p>Remove Licence plate (if registered)</p>

Remove Licence plate (if registered)

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<p>Release the Fuel door, located under the steering wheel</p>

Release the Fuel door, located under the steering wheel

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Remove Fuel Cap

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Partially remove "Inner Guard". Use Phillips head bit. Fold it back so it is out of the way. 8mm & 10mm

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Remove Fuel door release cable from Tub.

"Twist and Pull" from inside

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Remove plastic shroud. Push up on the bottom side

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12mm socked (with extension) to remove fuel neck from Tub

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Open Tailgate

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Remove Tailgate cover panel.

Phillips head bit

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Remove camera from tailgate.

10mm socket (with extension)

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Remove camera harness from tailgate

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Front Mount: 17mm socket

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<p>Repeat for Driver Side, 17mm</p>
<p>Note: Not necessary to remove the plastic "Inner Guard" on the drivers side.</p>

Repeat for Driver Side, 17mm

Note: Not necessary to remove the plastic "Inner Guard" on the drivers side.

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<p>Mid Mount: 17mm</p>
<p>Repeat for opposite side</p>

Mid Mount: 17mm

Repeat for opposite side

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<p>Rear Mount: 17mm</p>
<p>Repeat for opposite side</p>

Rear Mount: 17mm

Repeat for opposite side

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<p>Unplug Tail Lights
Access from Underside</p>

Unplug Tail Lights Access from Underside

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Unplug the "Radar and Reverse Sensors Harness", located on drivers side

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<p>Remove the plastic</p>

Remove the plastic

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14mm Socket, 2 bolts on each side of bumper

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<p>Mark the sensors. "P" is for Passenger side, "D" for Drivers side</p>

Mark the sensors. "P" is for Passenger side, "D" for Drivers side

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T25 to unscrew sensor from bracket KEEP the screws, they are reused

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Unplug the radar

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<p>Put them in a safe place they will be reused later</p>

Put them in a safe place they will be reused later

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Cut all of the clips which hold the harness to the rear bumper

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The wiring harness should now be loose

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Remove the bumper, do not scrap it

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Remove the Tub from the vehicle.

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<p>Load onto customers Trailer (if they are keeping Tub)</p>

Load onto customers Trailer (if they are keeping Tub)

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We now need to remove the steel brackets which were holding the rear bumper

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<p>identify these 2 bolts</p>

identify these 2 bolts

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Remove the bolts, 18mm

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wiggle the steel bracket to remove it

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Re fit the bolts. Tighten, 18mm

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Looks like this when Tub has been removed