

Visual Inspection of Pump and Assembly: What to Look For
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Step 1 of 18A visual inspection should start at the bottom of the machine, where inertia blocks or bases provide a solid flat mounting surface for the machine.
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Step 2 of 18Begin by checking for cracked concrete bases or support columns and water seeping between the base plate and concrete foundation.
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Step 3 of 18Next, make your way upwards to the skid. The skid or frame should be solidly bolted to the base.
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Step 4 of 18During your inspection, confirm that all bolting is tight.
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Step 5 of 18Concrete bases can shrink, leading to gaps under the frame.
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Step 6 of 18Shims should be installed under the motor feet. They should be pulled back slightly, so the bolt's threads don't bend the shim when they are tightened.
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Step 7 of 18Painted, rusty, or otherwise tarnished shims should be replaced with clean, stainless shims.
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Step 8 of 18In many instances, isolator springs are used between the frame and the base, especially when the machine is located off-grade or on an upper floor or roof.
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Step 9 of 18Isolator springs are sized according to the mass of the machine they are supporting.
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Step 10 of 18They should be adjusted to have the proper spring compression to keep the machine vibration from reaching the base and causing unwanted noise.
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Step 11 of 18If you do not know the proper compressed height, step on the machine to see how springy the isolators are.
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Step 12 of 18If they move easily, check with your supervisor or engineering department to confirm that they are adjusted correctly.
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Step 13 of 18Next, inspect the couplings. Often times you can determine if a coupling is misaligned by simply looking at it.
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Step 14 of 18Symptoms of misalignment to look for in the couplings include cracks or tears, coupling dust, changing of color due to excessive heat, and wear on coupling teeth.
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Step 15 of 18Make sure to check the pipe systems to locate potential influences caused by broken, loose, missing, or incorrectly spaced pipe hangers.
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Step 16 of 18The weight of the piping on the pump when pipe hangers are missing or incorrectly spaced can cause deformation of the pump housing and the base.
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Step 17 of 18When a process pipe is in operation and the line is full, there can be a great deal of weight change from when the piping is empty while doing an alignment.
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Step 18 of 18Lastly, properly support the piping and follow the piping manufacturer recommendations on location and distance between hangers.