Boss Canopy End Walls, Fabrication

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Boss Canopy End Walls, Fabrication

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Step 1 of 27

It will look like this when 1 pair are complete

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Step 2 of 27

<p>Start with end wall on a clean workbench</p>

Start with end wall on a clean workbench

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Step 3 of 27

Identify the stiffening bracket

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Step 4 of 27

<p>Use the Domed head steel rivets</p><p><br></p><p>Part #: ..............</p>

Use the Domed head steel rivets

Part #: ..............

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Step 5 of 27

<p>Rivet them on. </p><p>Repeat for both sides</p>

Rivet them on.

Repeat for both sides

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Step 6 of 27

Flip over

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Step 7 of 27

<p>Countersink all holes on this outside face</p>

Countersink all holes on this outside face

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Step 8 of 27

<p>Get a countersunk Huck bolt</p>

Get a countersunk Huck bolt

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Step 9 of 27

Check that it sits flush.

If not, countersink deeper.

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Step 10 of 27

Excluding the bottom row, put in the Huck bolts

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Step 11 of 27

Tape them up

(This is so when you turn the part over, they don't all fall out)

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Step 12 of 27

<p>It should look like this</p>

It should look like this

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Step 13 of 27

<p>Identify the end wall extrusions. </p><p><br></p><p>The end will 2 holes, goes to the top of canopy</p>

Identify the end wall extrusions.

The end will 2 holes, goes to the top of canopy

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Step 14 of 27

<p>Put them on. </p><p>Qty 4 per End Wall. </p>

Put them on.

Qty 4 per End Wall.

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Step 15 of 27

<p>Get the Huck "Nuts" </p>

Get the Huck "Nuts"

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Step 16 of 27

<p>Huck bolt them on</p>

Huck bolt them on

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Step 17 of 27

Fit the 50x50mm lift RHS.

Cut lengths:

1900 Canopy: Cut @ ...........mm

2000 Canopy: Cut @ ...........mm

2100 Canopy: Cut @ ...........mm

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Step 18 of 27

Tap it so it is centred.

It should stick out each end approx 3mm

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Step 19 of 27

MIG weld here

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Step 20 of 27

<p>Next, we will weld in this top filler piece. </p>

Next, we will weld in this top filler piece.

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Step 21 of 27

Identify the piece.

Part #:................

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Step 22 of 27

Clamp and tack weld in place

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Step 23 of 27

<p><strong>Pro Tip: </strong></p><p>Stand it up vertically for welding</p>

Pro Tip:

Stand it up vertically for welding

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Step 24 of 27

Remove the tape

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Step 25 of 27

Flush this top face

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Step 26 of 27

It is now complete

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Step 27 of 27

A complete set looks like this